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Showing posts with label manufacturing. Show all posts
Showing posts with label manufacturing. Show all posts

Friday, November 8, 2013

No Steve, Jack or Bill, just The Caterpillar Way

How many companies get Leadership right? Do you always have to have that charismatic leader that makes us think about them before the company? Tomorrow’s podcast is with Craig Bouchard, author of the book, The Caterpillar Way: Lessons in Leadership, Growth, and Shareholder Value. If you know my legacy a bit, you understand the high degree of interest.

An excerpt from the podcast:

Joe: What struck me about the book more than anything else is that there was not a Jack Welch, a Steve Jobs, or a Bill Gates. It was a credit to the entire Cat organization. Was that true? Is that how Cat is?

Craig Bouchard:  I really confess. It's incredibly true. I've been the CEO for a couple of companies. I'm the CEO of Signature Group, a public company right now, in a great company. But in the case of Caterpillar, I've never seen such a large group of people so thoroughly dedicated in increasing their revenues and decreasing their expenses as a team - which is kind of simple - but what I'm trying to say is that it's rare in real experience. That company is really - everybody is on the same page and that's a management feat of course that they've accomplished that.

Joe: Yes it's a huge management feat but not to have that person out there waving the flag just amazes me.

Craig:  Yes and when I look at Cat is and the most remarkable thing going back to the 80's. They had basically six incredibly large complicated decisions to change the company during this past thirty years. Six times, they turned the entire place upside-down strategically requiring such a flexibility of their management and their workforce - it's just really remarkable and each one of those decisions could have turned into a disaster and each one like them have turned into disaster for other companies, and Caterpillar went six-for-six. Basically with four different Chief Executive Officers through that time period responsible for those six decisions. Not only did they go six-for-six in decisions, they managed to get it right who was the right person to implement and come up with an implementation for each of them. This kind of a record is almost unheard of in terms of these types of gigantic decisions were implemented.

Joe: Did the CEOs get picked based on the needed initiative, or because they were good at, or did it happen because they were at that?

Craig:  We talked about that a little bit in the book. How much of it is luck and how much of it is that the board of directors, they had at the time, picked the right guy for the right job in the challenges that existed at that time. Between Donald Fites, Glen Barton, James Owen, Doug Oberhelman and George Schaefer before, these five guys are very different people with different skill sets. In whatever way that it was accomplished with the board of directors at Caterpillar and its succession planning is a very determined and thorough process in the company. To put in place the right person at the right time in those challenges during those thirty years and my conclusion because they got it right five times in a row - it is not luck.

About Craig Brouchard ( http://www.craigbouchard.com): Entrepreneur, writer, art collector, great father and pretty good husband. Crafted the first and only "hostile reverse tender merger" ever successfully completed on Wall St and founded two public companies; Esmark and Shale-Inland.

  • 2013 - Founded Cambelle-Inland, named for my daughter Cambelle
  • 2010 - Founded Shale-Inland, named for my daughter Shale, now public in the bond markets (A3)
  • 2003 - Founded Esmark Inc., the highest appreciating stock on Nasdaq for the full year 2008

Saturday, August 31, 2013

CAP-Do: Connecting Demand to the Lean Supply Chain

CAP-Do: What makes CAP-Do so attractive is that it assumes we do not have the answers.  It allows us to create a systematic way to address the problems (pain) or opportunities (gain) from the use of our products and services. CAP-Do is an emergent process. You may know the outcomes that you desire but that is relatively unimportant in today’s world or The Challenger Model. It is the outcomes that your customer requires and how you adapt to his/her processes to produce their needed results. This takes a willingness to discover as you go versus leading the way. CAP-Do The essence of Pausing or as Peter Senge calls it “Presencing” is the act of acknowledging that there is more than right a answer. We refrained from trying to find answers or problem-solve in the Check and Adjust stage. We can now gather and understand the actions, roles and uses of our product/services. This is the stage where the connection between supply and demand occurs. Most organizations try to choose between what we know (Check) and what we learned (Adjust). The key though is acceptance and understanding or as I have explained earlier; empathy. This empathetic connection is important; not only to our customer, but as an external team we must also empathize with our internal organization. It is this preparation, done with a pause, before we move into the planning stage that is imperative. As we cycle or iterate between the supply and the demand world we will discover complementary answers. The obstacles will get smaller and smaller. The organization that instills the CAP-Do process will put a tremendous amount of faith in the Sales and Marketing teams. These teams must work and overcome the tension between supply and demand. CAP-Do is a Lean process that supports the tenants of Service Dominant Logic and Jobs to be Done. It requires a fundamental understanding of the idea that there is not one single answer in this world for any problem. The answers lie with the people that are addressing the problem at the moment and have a particular job-to-get-done. It is in understanding their needs and their outcomes with greater wisdom. More fundamentally, you create a way to get your own job done in any situation.

If you would to purchase CAP- Do, it is available for download as a PDF.

Chapter Outlines:

Check Chapter 1 - Structural Conflicts Chapter 2 - Enterprise Thinking Chapter 3 - A Learning Process, not a Teaching Process Adjust (Act) Chapter 4 - A Perspective of Strength Based Principles Chapter 5 - Lean and the OODA Loop Pause Chapter 6 – Pause Plan Chapter 7 - Lean Sales Methods Chapter 8 - Retool your Sales and Marketing with Lean Do Chapter 9 - Experiment through Prototypes Chapter 10 - Lean Thoughts Chapter 11 - Doing CAP-Do Chapter 12 - CAP-Do Process – Working with SDCA, PDCA, EDCA

CAP-Do is included in the Marketing with Lean Book Series at no additional cost.

Thursday, July 19, 2012

Business Model Innovation with Kaplan

Saul Kaplan (@skap5), the author of The Business Model Innovation Factory: How to Stay Relevant When The World is Changing was my guest on the podcast, An Innovation Junkie Interviewed. Saul is the founder and chief catalyst of the Business Innovation Factory (BIF), a real-world laboratory for exploring and testing new business models and social systems.

This is a transcription of the podcast, An Innovation Junkie Interviewed with Saul Kaplan (@skap5), the author of The Business Model Innovation Factory.

About the Book: The Business Model Innovation Factory

Business models don’t last as long as they used to. Historically executives have managed a single business model over their entire careers. Today companies must be capable of designing, prototyping, and experimenting with new business models. Executives will have to launch two to three new business models over their careers. They are not prepared, and corporate innovation efforts focus only on improving performance of existing business models.

This book provides all executives with the tools and survival skills to create a pipeline of new business models in the face of disruptive markets and competition. It will provide an actionable roadmap for executives and workers at all levels to avoid being “netflixed” by doing R&D for new business models.

Related Information:
What’s New in Business Model Generation?
Do You Know the Right Job For Your Products?
Will Product Managers embrace Open Innovation?
Practical Approach to Innovation used by Disney

Wednesday, November 17, 2010

Is Training within Industry (TWI) old hat?

Jim Huntzinger has over twenty years experience developing lean enterprises through system design and development, implementation, and guiding organizations both strategically and tactically through the transformation process. Currently he is the president and founder of the Lean Accounting Summit, TWI Summit, and Lean and Green Summit. The podcast is a good introduction to TWI and a current synapse on where it is at today. Jim-HuntzingerII

Huntzinger has also researched at length the evolution of manufacturing in the United States with an emphasis on lean's influence and development. He has researched and worked to re-deploy TWI (Training Within Industry) within industry and uncovered its tie with the Toyota Way. He is also developing the history of Ford’s Highland Park plant and its direct tie to Toyota’s business model and methods of operation. 


 

TWI Summit: Training Within Industry is needed more now, in this down economy, than ever before. It was in a time of crisis that TWI proved its worth more than 60 years ago, and leading organizations are turning to TWI again. Why?

  • Get more done with less machines and manpower
  • Improve quality, reduce scrap by achieving standard work across workers and shifts
  • Reduce safety incidents
  • Decrease training time, especially for temporary workers
  • Reduce labor hours
  • Reduce grievances
  • Transfer knowledge from a skilled, retiring workforce to an unskilled, green workforce

He authored the book, Lean Cost Management: Accounting for Lean by Establishing Flow, was a contributing author to Lean Accounting: Best Practices for Sustainable Integration, and has authored many articles including the ground-breaking article, Roots of Lean - Training Within Industry: The Origin of Kaizen.

P.S. Jim is also a contributor to the Lean Edge.

Related Posts:
Kanban Communication
Overcoming Resistance and Backsliding
The Kaizen Event, A Critical Component of Xerox’s Customer Experience

Thursday, November 11, 2010

Value Stream your process thru Lean Accountancy

In this eBook, we discussed how accountants need to become an integral part  of the other departments. No longer can accountants only relay past financial data. They need to participate in the Value Streams with real time numbers which will enable other departments to make quicker and more accurate decisions. Lean Accountants are simply spending more of their time on the shop floor these days.

This is a transcription of the podcast with Ross Maynard, a Senior Consultant with BMA Europe Ltd., and a Fellow of the Chartered Institute of Management Accountants.


Managing Value Streams using Lean Accounting

Related Podcast: Rapid Decision Making enabled thru Lean Accounting

Related Posts:
A Lean Accountant goes to Gemba, does yours?
Can Voice of Customer deliver?
Unclear Customer Value leads to Failure

Friday, November 5, 2010

Theory of Constraints in Services

John Arthur Ricketts, a distinguished engineer at IBM was my guest on the Business901 Podcast titled Using the Theory of Constraints in Services. This is a transcription of the podcast.


Using TOC in Services

John is a practitioner and innovator in the field of Theory of Constraints. His book, Reaching The Goal: How Managers Improve a Services Business Using Goldratt’s Theory of Constraints , was published in 2008 by IBM Press. Dr. Eli Goldratt, founder of the Theory of Constraints, said it’s one of the best books ever written on TOC. John is also the author of “Theory of Constraints in Professional, Scientific, and Technical Services (Chapter 29 of Theory of Constraints Handbook) ,” a chapter in the Theory of Constraints Handbook published in 2010.

Related Information
Theory of Constraints eBook
Value Stream Marketing reduce your Work in Process
Good Marketing should minimize your Pipeline
The Guiding Principles of Value Stream Marketing
Theory of Constraints equals Focus and Leverage

Monday, September 13, 2010

Theory of Constraints Supply Chain Thinking

This a transcription of the Business901 podcast that featured  Amir Schragenheim, President of Inherent Simplicity, a software firm specializing in TOC software for Production & Distribution environments. Inherent Simplicity is the exclusive software supplier for Production & Distribution software to Goldratt Consulting, Eli Goldratt’s consulting firm, in their Viable Vision strategic projects.


Implementing the TOC Supply Chain Solution

Related Podcast:: Implementing the TOC Supply Chain Solution

Amir’s Website: Inherent Simplicity

Related TOC Books:
Isn’t It Obvious?
Theory of Constraints Handbook

Business901 Related Information:
Theory of Constraints Roundup
Transforming your Supply Chain to a Lean Fulfillment Stream eBook
Lean Six Sigma applied to Supply Chain
Application of Lean Six Sigma to the Supply Chain
Applying Value Stream Concepts
Learning to talk their talk helps you walk your walk!

Thursday, July 15, 2010

Starting with the TOC Thinking Process

Theory of Constraints Handbook authors John G. Schleier, Jr. and James F. Cox III were part of my recent podcast Holistic approach to the Theory of Constraints. We covered so much material during the interview that I split the discussion to 2 parts. The one preceding and another on the Thinking Processes of TOC. This was featured that in a podcast release on Tuesday, June 22nd. An excerpt from the upcoming podcast: 

Joe:  That seems like the passion that you have for Theory of Constraints is really personal development. Is it not?

Jim:  I think so. I think Goldratt's major contribution to all this is, the thinking tools. And it's just the practical application from logical to common sense. But it's so uncommon with most people today. They take actions, and they don't understand the full ramifications of these actions. And then they have to live through the consequences of these actions. And I think his tools offer tremendous opportunity to change people's lives where they can achieve their goals.

John:  If we go back to the chapter we were taking about earlier of Kathy Suerken on TOC and education, one thing kind of connected to this that impressed me, was that her observation was that the thinking tools can really be learned. At least some of them can be learned by grade school children. And in her chapter there's a picture of a conflict cloud.

That's drawn in chalk, I think it's in chalk, on the side walk in grade school in the UK. And these grade school kids come out and resolve conflicts that they have, by walking through that sidewalk diagram of a conflict cloud, because they have been taught how to do it. And it's just kind of interesting. I think that these tools can be understood and used by very, very young people.Capture

The conversation I had with them prompted me to re-visit the thinking process and even blog about it last week, Problem Solving – Think 3, Not 5. I have always liked the concept of the thinking process but admittedly struggle using it. As stated by John above, if grade schools kids get it why can’t I? So starting small or simpler was my goal. So why not start at grade school level, I read the paper everyday? My recent reading took me to Thinking Smart: Applying the Theory of Constraints in Development Thinking Skills. I found the book delightfully simple and relevant. In fact, it has spurred me on to take the learning skills developed to the next level. There still may be a Jonah left in me.

Tomorrow’s podcast not only discusses the Thinking skills but the applications such as: Schools, Juvenile Centers, Prisons, Healthcare, Athletics and College Courses.

Monday, May 17, 2010

Lean Rock Stars assembled for Indy Management Workshop

I have first hand knowledge of several of these instructors and the ones that I do not are well renowned in the Lean field. I can hardly think of a better cast that could be put together. I wonder if Lean Enterprise will put together a film clip like this for these Rock Stars? I think they should.

Lean Enterprise Institute recently announced 6 Lean Management Workshops for Indianapolis. The training sessions will help Lean Thinkers launch and sustain lean transformations in manufacturing and nonmanufacturing processes. The nonprofit Lean Enterprise Institute will run workshops June 22-24, 2010, in Indianapolis on how to implement and sustain lean management methods in manufacturing, service, and office processes. The sessions, which will run from 8 a.m. to 4 p.m. at the Hyatt Regency Indianapolis, address how to apply basic and more advanced lean concepts. The lean management workshops and the instructors are listed below:

  • Key Concepts of Lean - Understanding the Toyota Production System - Instructor(s): David Meier

  • Managing to Learn: The Use of the A3 Management Process - Instructor(s): John Y. Shook, David Verble, Marek Piatkowski, Tracey Richardson

  • Value-Stream Mapping for the Office and Service - Instructor(s): Jim Luckman

  • Change Agent Skills for Lean Implementation Leaders - Instructor(s): David Verble

  • Lean Problem Solving Instructor(s): Tracey Richardson

  • Optimizing Flow in Office and Service Processes - Instructor(s): Drew Locher

    Related Posts:
    LEI Workshops
    6 Lean Management Workshops for Indianapolis
    Who is your Lean Rock star?

  • Monday, April 12, 2010

    Utilizing the Theory of Constraints

    I had the pleasure of interviewing Dr Lisa Lang on the Business901 Podcast. She is considered the foremost expert in the world in applying Theory of Constraints to Marketing and currently the President of the Science of Business. She recently served as the Global Marketing Director for Dr Goldratt who is the father of Theory of Constraints and author of The Goal. This is a transcription of the 2-part podcast.


    Utilization of the Theory of Constraints

    Related Podcast:
    If your constraint is in the marketplace, Do this!
    Theory of Constraints equals Focus and Leverage

    Tuesday, April 6, 2010

    Sustaining Lean in Manufacturing

    Lonnie Wilson, the owner and principal of Quality Consultants is an expert in Lean Manufacturing techniques and applications. He not only instructs management professionals in the applications of these lean techniques; he is an on-the-floor-implementation professional. His new book, How To Implement Lean Manufacturing, was released by McGraw Hill, August 2009.

    Listen to answers like this in part 1 of 2 of the podcast;

    Joe:  What makes sustaining them so difficult for people? You put a process in, this is what we are going to do from now on. What makes that tough?

    Lonnie:  Boy, I'll tell you ‑‑ now that is a great question and I get asked that question frequently. It seems to be almost obvious that people would say "Well, OK, we made this gain, now let's sustain it." It's a whole lot better to build on progress than deterioration. The truth of the matter is that people in real life ‑‑ people have tremendous, tremendous problems sustaining the gains. I think the single, biggest thing that I can put my finger on is the business' attitude towards problems. I find, particularly in the West, and I don't like to make a Japanese/Western dichotomy, but at some level there is.

    Lonnie Wilson       I find, in the West, that we look at problems as a royal pain in the "tush." We don't want them. The fewer problems we have, the happier we are. Some of my Japanese clients, when they find a problem they almost celebrate it. They recognize they found a weakness in the system. The system is, therefore, deficient and now we have got a way to improve it.

    They look at problems as opportunities to make their system better, and I think that carries over into then, how they finish up those problems. Once you have solved the problem ‑‑ to sustain it, there's a whole series of activities you need to do. You need to maintain it. You need to standardize it. All of that is just good old‑fashioned hard work.

    To me, that is the most fundamental thing that I find that makes people ‑‑ makes companies ‑‑ shy away from sustaining issues, is first, how they view the problem. I think the second thing is that once a problem gets fixed, it's very easy to jump to the next problem, because you don't have any more symptoms.
    What happens is you take on the next problem. Everybody's interested in progress, so they want to make more and more progress. They forget that the last thing they fixed maybe isn't fixed completely. It's fixed enough so they don't have any current symptoms, but it's going to reappear at a later date.

    That discipline that it takes to think through the possible future problems, put fixes in place for things that haven't even gone wrong; anticipate what might happen. That just isn't quite as sexy as moving onto the next problem and solving it.

    The third thing that I find that really prevents sustainability, is our system of goals and objectives. You'll very often find out that companies have all kinds of production and financial goals and profits, and those are far more important than quality goals. One quality goal we implemented in one place that was particularly progressive, was the goal of zero for things we really didn't do that well.

    They made a list of the problems that reappeared and put them on the list of "things we didn't do really well." Then they made that a highlighted issue within the company. That company was the very best of any that I've ever worked at in my 40 years at sustaining the gains.

    .Part 2 of the Podcast: Implementing Lean

    Wednesday, March 17, 2010

    Theory of Constraints Podcast with Dr. Lisa Lang

    My guest this week (yes, we talked to long) and next week was “Dr. Lisa” Lang. She is considered the foremost expert in the world in applying Theory of Constraints to Marketing and currently the President of the Science of Business. She recently served as the Global Marketing Director for Dr Goldratt who is the father of Theory of Constraints and author of The Goal. Dr Lisa has a PhD in Engineering and is a TOCICO certified expert in Theory of Constraints. She is currently serving on the TOCICO Board of Directors. Dr. Lisa

    This week podcast centered on applying the Theory of Constraints internally within an organization and creating a Control Poit within you system.  If you focus on what’s important and leverage your resources where they can have the largest impact, the results are quick and substantial.  Theory of Constraints is the focusing mechanism and then Lean and Six Sigma tools are used to leverage.

    Dr. Lisa is the author of 3 books: Maximizing Profitability, Achieving a Viable Vision, Increasing Cash Velocity, and Mafia Offers is due out in May 2010. Science of Business specializes in increasing profits of highly custom businesses and applying Theory of Constraints, Lean and Six Sigma to sales and marketing, having developed the Mafia Offer Boot Camp, Velocity Scheduling System, and Project Velocity System.

    Before becoming a consultant, Dr Lisa was in operations, strategic planning, purchasing, R&D, and quality while working for Clorox, Anheuser-Busch and Coors Brewing. She is known for having developed the Anheuser-Busch plastic beer bottle. In addition to consulting, Dr Lisa is a highly sought after Vistage/TEC speaker on “Maximizing Profitability”. Dr Lisa also provides professional keynote speeches and workshops for organizations like: TLMI, ASC, NTMA, MCAA, NAPM and private events for corporations like: TESSCO, Bostik, GE, Pfizer and Sandvik Coromant.

     

    Related Posts:

    Great Resource on the Theory of Constraints: Ebook on Integrating Theory of Constraints with Lean Six Sigma

    Improve throughput, cut your customers in half!

    Lean your Marketing thru Segmentation

    Saturday, February 6, 2010

    A Hidden Asset of a Kaizen Event

    I have been fortunate to have a slew of well qualified individuals on my podcast that have discussed Kaizen and Kaizen Events. Karen Martin of KS Martin & Associates was one of them and offered this definition of who should attend a Kaizen Event (You can listen to part 2 of 3 of the Karen Martin Podcast in this Tuesday’s blog post):

    Joe:  Do you try to kind of leave the rank and leadership position at the door? I mean try to be all on equal footing when you're inside an event?

    Karen:  Absolutely. We have what we call Kaizen commandments or some organizations call them rapid improvement events, and in that case it's RIE rules. And one of the rules is rank has no privilege. And as a facilitator if I think there might be an issue with that, and it can go both ways. It could be that we've got someone more senior on the team who has a very strong personality and might via nature of that personality shutdown some of the more junior members. Or it might be junior members that I want to coach into helping them realize that they were very carefully selected.

    In a good team formation process, it's very strategic on who you put on that team. And so if you help them realize that they were hand‑picked to be on this team and they are not only authorized, they are also obligated to speak up and represent their peer group, et cetera.

    I sometimes will do some of that work upfront to make sure that when we talk about the commandments or the rules on day one, that people truly understand what we mean by rank has no privilege.

    I think this type of event offers leadership a unique opportunity to “walk the talk.” They can participate in open and frank conversation, promote empowerment and break down many organizational barriers. This may be the first step in developing an ongoing continuous improvement culture. Their expressed enthusiasm for recommendations and recognition of other participants will go a long way in implementing the course of actions. Even if they raise the negatives they have the opportunity to state the reasons in a non-leadership role that can be very much more effective. However, they must be willing to accept being challenged and must not start exercising a sole person power of approval. cropLeadership should enjoy a Kaizen event. It gives them the opportunity to roll up their sleeves and participate, solve problems and communicate with the people that actually carry out the implementation. In fact, I think it would benefit any manager if it would be required that they participate in a Kaizen Event at least once a year. Maybe, through other Trade Organizations such as AME, they could find ways to participate in another member’s Kaizen Events.  

    The Hidden asset of a Kaizen vent is its ability to develop Leadership. The story Copy This!: Lessons from a Hyperactive Dyslexic who Turned a Bright Idea Into One of America's Best Companies, discusses Paul Orfalea difficulties, which gave him "learning opportunities." He explained that it propelled him to think differently, and to develop an unorthodox, people-centered, big-picture business model that relied heavily on the intelligence and skill of his franchise managers. Orfalea's exuberant and irreverent attitude — he freely admits to cheating in school and relying on others to get him through college and his positive acceptance of his dyslexia should inspire many others. He mentioned in his book that when he walked into a room, he knew he was not the smartest person in it! Wonder if most leaders do that when they walk into a Kaizen Event?

    Related Posts:

    Holding successful Kaizen Events, part 1 of 3

    Lean Office Kaizen Event Ebook

    Kaizen Search on Business901 Blogsite

    Thursday, November 5, 2009

    AME Conference Marketing Lesson

    This week I attended the AME Conference held in Covington, KY. I have to say it was one of the best conferences that I have attended in a long time, with a great mix of workshops, seminars and plant tours. They also paid particular attention to their vendors making sure all their needs were met. It was very impressive how the AME Staff and even the President of AME stopped by the booth daily to check on how things were going and if there was anything needed.

    My favorite workshop was presented by Dan Fayer of PAS Technologies. He spelled out a formula for Lean Implementation Success that PAS used in the turnaround of that company. Bob Weiner, CEO of PAS and Tom Deforge of Lean Value Solutions have been on my podcast recently so I knew the general story before attending. Dan, however, put some real meat to the Lean Transformation and filled in the X’s and Y’s. If AME makes any part of this seminar, slidedeck or audio available, grab it!

    Marketing hourglass crop The most interesting sideline to the conference was the masterful job that AME did in marketing their next convention. What a lesson for others. John Jantsch explains the Duct Tape Marketing Hourglass:

    Many marketers have been taught the concept of the marketing funnel. The idea being that you bring leads into the top of the large opening in a funnel and push the ones that become customers through the small end. The problem I’ve always had with that is all the focus is on the chase. I happen to think that real payoff in marketing comes from expanding and focusing your thinking on how to turn a lead into an advocate for your business. Long ago I started using the concept of the marketing hourglass. The top half indeed resembles the funnel concept, but the expanding bottom half, to my way of thinking, adds the necessary focus on the total customer experience that ultimately leads to referrals and marketing momentum.

    The relationship to that concept was demonstrated at the AME Conference. The attendees and exhibitors have been thru the hourglass and now in the bottom half. Not to sound too clinical but they were the Buyers of the program. The next step in the funnel is the Repeat stage. AME started marketing the next conference in Baltimore immediately after you signed up for this one. In fact, they offered steep discounts before and during the show if you would commit before this convention ended for both attendees and exhibitors. During the show, there was a booth for information about Baltimore, numerous promotions and AME personnel wore Baltimore Oriole jerseys for most of the show. It was simply one of the best jobs of managing the Repeat stage in the hourglass that I have seen. The AME personnel understand the cost of gaining a new attendee and passed that savings on to their “Repeat” buyers.

    The next part of the Marketing Hourglass is the Referral phase. I have not seen how AME will be handling all of that. However, I did see them, collecting and asking for referrals. I can’t wait to see it!

    P.S. I was there as a result of an invitation from Systems2win.

    Related Information:

    The Duct Tape Marketing Hourglass makes up The Pillars of the Lean Marketing House.

    E-books: Discussion of A Lean Transformation & Lean Value Solutions

    Category: Marketing Funnel

    Podcast:

    Lean Value Solutions Podcast

    PAS Technologies CEO, Bob Weiner discusses a Lean Transformation

    Tuesday, October 6, 2009

    Lean Transformations and Real-Time Performance Analytics

    Tom DeForge discusses Lean Transformations and Real-time Performance Analytics. I first became acquainted with Tom because of the work he did in the Lean Turnaround that took place at PAS Technologies. Bob Weiner, CEO of PAS spoke very highly of Lean Value Solutions International and the role that LVSI played in the successful implementation of Lean at his organization. Tom also discussed a new software package designed for “Driving Lean Behavior through real time analytics.

    Lean Value Solutions International (LVSI) is the destination for organizations seeking results-based partnerships that require rapid results - whether the assignments are strategic or tactical in nature. Regardless of the size of your organization, the fundamental obstacles to implementing a Lean strategy are fundamentally the same. LVSI provides the expertise and infrastructure necessary to help you implement strategy and align culture, processes and execution to achieve a series of quick results along a roadmap that is focused on achieving sustainable competitive advantage.

     


    Lean Value Solutions -

    Related Blog Posts:

    Lean Value Solutions Podcast

    Lean Transformation Discussion

    PAS Technologies CEO, Bob Weiner discusses a Lean Transformation

    It takes guts, to start with lean training in a turnaround!

    Wednesday, August 19, 2009

    Value Stream Mapping made easy

    Value stream mapping is a tool that helps you to see and understand the flow of material and information as a product or service makes its way through the value stream. Value stream mapping is typically used in Lean, it differs from the process mapping of Six Sigma.

    A value stream map will take into account not only the activity of the product, but the management and information systems that support the basic process. You will gain insight into the decision making flow in addition to the process flow. The basic idea is to first map
    your process, then above it map the information flow that enables the process to occur.




    Why use Software for Value Stream Mapping? I think the use of software that is written specifically for Value Stream Mapping is important. It forces you to make a decision to drill down into the subject as you are doing it versus later in the process. This particular tool is interesting because of the ability to Excel's powerful scenarios to analyze multiple sets of numbers without needing to redraw an almost identical map over and over again. Take a look at some of the other features.

    1. Visually see your entire process flow using the language of Lean to learn to see and eliminate wastes
    2. Answer the question How can we make only what we need when we need it
    3. Form a blueprint for Lean implementation to rally your team to eliminate wastes
    4. Instant on-line training for Lean concepts and techniques
    5. Easily customized written in Excel with all of its familiar formulas and charts
    6. Professional deliverables easily stored, emailed, and shared
    7. Drill down to swim lane flowcharts and other related documents
    8. Import Old comparison data with the click of a button
    9. Inexpensive to easily share & collaborate

    Related Posts:

    Simple, Easy to use Lean Six Sigma Software tools

    Do you know much value you provide? If not, how can you be more effective?

    5 Step Process to Lean Marketing